Planning & Plant Level
Capacity • Scheduling • Production Strategy
- Production planning versus actual output
- Capacity utilisation and order-flow alignment
- Plant KPI review for throughput, cost and service
Productivity Measurements & Data Collection
Production Data
- Monthly production
- Planning vs actual output
- Capacity utilization
- Energy / kg or unit
OEE & Downtime
- Availability
- Performance rate
- Quality rate
- Breakdown and stoppage records
Quality & Rework
- Rework data
- Waste and rejects
- Lot-to-lot variance
- Top-selling product stability
Audit Architecture
Productivity Audit Intelligence Pyramid
A practical hierarchy connecting planning, line performance and machine-level execution losses.
8–18% OEE Gain
6–14% Output Gain
6–18 Months Payback
Linked Detail View
Click or hover any pyramid level
Line & Process Level
Bottlenecks • OEE • Quality Stability
- Line balancing and bottleneck mapping
- Downtime patterns, changeovers and rejection trends
- OEE, process control and quality variability review
Machine / Operator Level
Speed Loss • Availability • Work Methods
- Machine availability and minor stoppages
- Operator practices and handling losses
- Speed loss, rework and setup loss tracking
- Critical equipment benchmarking
