Industrial Productivity Audit

Increase Output, Reduce Downtime and Improve OEE

Production efficiency analysis, OEE, downtime, bottleneck mapping, quality loss review, and energy-per-kg benchmarking.

Request Productivity Audit

Productivity Measurements & Data Collection

Production Data

  • Monthly production
  • Planning vs actual output
  • Capacity utilization
  • Energy / kg or unit

OEE & Downtime

  • Availability
  • Performance rate
  • Quality rate
  • Breakdown and stoppage records

Quality & Rework

  • Rework data
  • Waste and rejects
  • Lot-to-lot variance
  • Top-selling product stability
Audit Architecture

Productivity Audit Intelligence Pyramid

A practical hierarchy connecting planning, line performance and machine-level execution losses.

8–18% OEE Gain
6–14% Output Gain
6–18 Months Payback
Linked Detail View

Click or hover any pyramid level

Planning & Plant Level

Capacity • Scheduling • Production Strategy

  • Production planning versus actual output
  • Capacity utilisation and order-flow alignment
  • Plant KPI review for throughput, cost and service

Line & Process Level

Bottlenecks • OEE • Quality Stability

  • Line balancing and bottleneck mapping
  • Downtime patterns, changeovers and rejection trends
  • OEE, process control and quality variability review

Machine / Operator Level

Speed Loss • Availability • Work Methods

  • Machine availability and minor stoppages
  • Operator practices and handling losses
  • Speed loss, rework and setup loss tracking
  • Critical equipment benchmarking

Productivity Systems Enhancement

HVAC Systems

Chillers, AHUs, cooling towers, pumps and load control.

Vacuum Systems

Vacuum pumps, leakage control and operating corridor optimization.

Process Control

Setpoints, loops, stability, quality control and repeatability.

Heat Recovery

Waste heat, condensate return and thermal reuse opportunities.

SCADA / PLC

Automation dashboards, historian trends and intelligent controls.

Compressed Air

Leakage, pressure, compressor sequencing and kW optimization.

Steam Systems

Boilers, traps, insulation, condensate and steam distribution.

Electrical Systems

Transformers, panels, motors, VFDs, harmonics and power quality.

Refrigeration

Compressors, condensers, evaporators and floating head control.

Water Systems

Pumps, treatment, reuse, cooling loops and water-energy KPIs.

Powerful Data Analytics

Interactive animated graphs using hypothetical plant data which can be replaced later with actual measurements.

Power Load vs Production Output

X-axis: Time of Day. Y-axis: Power Load (kW) and Production Output (Ton).

Production-Linked Energy Visibility

This graph helps management understand how plant power demand changes across different time periods.

  • Compare production trend with electrical load
  • Identify high-load periods and hidden inefficiencies
  • Useful for demand management and peak shaving strategy
  • Can later be connected with meter or PLC data

System Efficiency & Cost Trend Analysis

This graph visualizes how system efficiency and power cost index move over different operating points.

  • Highlights efficient vs inefficient operating points
  • Supports optimization project decision-making
  • Can be adapted for vacuum, HVAC, compressors or utilities
  • Suitable for boardroom action planning

Efficiency vs Power Cost Index

X-axis: Operating Points. Y-axis: Efficiency (%) and Power Cost Index.

Top Ranking Clients Served

Logo NameIndustrial Client
Textile GroupEnergy Audit
Cement LeaderPerformance KPI
Paper MillDigital Twin
Packaging ClientProductivity
Chemical PlantProcess Control
Power UtilityEfficiency
Steel WorksPower Quality
Food PlantUtilities
ManufacturingOEE
Logo NameIndustrial Client
Textile GroupEnergy Audit
Cement LeaderPerformance KPI
Paper MillDigital Twin
Packaging ClientProductivity
Chemical PlantProcess Control
Power UtilityEfficiency
Steel WorksPower Quality
Food PlantUtilities
ManufacturingOEE

Contact Details

Connect with TEAM for industrial energy, productivity, digital twin, and performance optimization assessment.

We help industrial leadership teams reduce energy cost, improve production efficiency, strengthen operational control, and build ROI-driven action plans for sustained savings.

WhatsApp TEAM Email Inquiry

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Websitewww.team.com.pk
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Emailinfo@team.com.pk
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WhatsApp / Cell+92-321-8856732
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Service FocusEnergy Audit • Productivity Audit • Digital Twin Audit • Excellence Audit